010203
Surface Treatment Services for Sheet Metal Processing - Quality Solutions from China Suppliers and Factory
Service scope
Mingli Metal has a deep understanding of the synergy between materials and processes:
Our technical team, with over 300 industry case experience, can help you:
Our technical team, with over 300 industry case experience, can help you:
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1
Precise diagnosis requirementsAnalyze the best solution through 6 dimensions such as salt spray level and conductive requirement
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2
Avoiding process trapsPredict 12 common defects such as color difference of aluminum alloy anodizing
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3
Cost optimization combinationRecommended cost-effective combinations such as "galvanized base + powder coating"
Service mode
Let professional choice achieve product value
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Mingli engineers will explain to you:
- ✓ Corrosion resistance process matrix under different environments
- ✓ Certification programs for medical, food and other industries
- ✓ Alternative technologies that can save up to 40% per square meter
General Solutions
Function comparison table of surface treatment
| Material category | Surface treatment | Core functional purpose | Process characteristics | Typical application scenarios |
|---|---|---|---|---|
| Iron plate | spray-paint | Anti-corrosion + colorful decoration | Electrostatic powder coating, film thickness 60-120μm | Cabinet housing/outdoor facilities |
| hot-galvanize | Long-term anti-rust (salt spray 600-1500h) | 450℃ zinc bath coating, thickness ≥80μm | Building steel structure/power transmission tower | |
| electrogalvanizing | Basic rust prevention + electrical conductivity retention | Electrochemical deposition, thickness 5-20μm | Electrical connectors/standard parts | |
| cataphoresis | Complete anti-corrosion for complex parts | Electrodeposition of epoxy resin, film thickness 15-30μm | Automobile chassis/tubular structure | |
| turn black | Short term rust prevention + reduce reflection | The alkaline oxidation generates Fe₃O₄ film with a thickness of 0.5-1.5μm | Instrument internal parts/tools | |
| quench | Surface hardened (HRC 50-65) | High frequency/laser heat treatment, depth 0.2-3mm | Gear/mold working surface | |
| Stainless steel | deactivation | Improved corrosion resistance (salt spray doubled) | Nitrogen removes iron ions and forms chromium passivation film | Food machinery/medical equipment |
| wire drawing | Decorative texture + cover scratches | Mechanical polishing forms straight or random lines, Ra0.4-1.6μm | Elevator panel/home appliance appearance parts | |
| electrolytic polishing | Ultra-clean surface (Ra ≤ 0.1μm) + antibacterial | Electrochemical dissolution of bumps and thickening of passivation layer | Pharmaceutical pipeline/semiconductor equipment | |
| Electroplating (gold/copper) | Special functions (conductive/decorative) | Precious metal deposition, thickness 0.1-5μm | Electronic contacts/artistic components | |
| Baking varnish | Special color requirements | After spraying, 180℃ curing is performed to improve the bonding force | Brand logo/Customized equipment panel | |
| Aluminum material | anodic oxidation | Wear-resistant + insulation + multi-color coloring | The electrolyte forms an Al₂O₃ film with a thickness of 5-25μm | Electronic product case / outdoor signage |
| wire drawing | Improved metal finish | In the same stainless steel process, pressure should be controlled to prevent deformation | Furniture panel/consumer electronics | |
| Aluminum material | spray-paint | Low cost corrosion protection | Chromium pretreatment is needed to enhance adhesion | General structural parts/internal components |
| chemical nickel-plating | Improved hardness (HV500) + weldability | Self-catalyzed nickel-phosphorus alloy coating, 10-30μm thick | Precision moving parts/connectors | |
| Copper material | deactivation | Anti-oxidation and discoloration | Benzotriazole film formation | Electrical components/artwork |
| Electroplating (tin/silver) | Enhance weldability or conductivity | The tin layer is 3-10μm thick and the silver layer is 2-6μm thick | PCB terminals/high frequency conductors | |
| chemical stain | Decorative antique bronze/green rust effect | Sulfide or basic copper carbonate reaction | Building decorations/artifacts |
Frequently Asked Questions
What is the difference between hot-dip galvanizing and electrogalvanizing?
Hot-dip galvanizing involves dipping metal in a 450℃ zinc bath to create a thick coating (≥80μm) for long-term rust prevention (600-1500h salt spray), ideal for outdoor steel structures. Electrogalvanizing uses electrochemical deposition to apply a thinner coating (5-20μm), offering basic rust prevention while retaining electrical conductivity.
When should I choose electrolytic polishing for stainless steel?
Electrolytic polishing is best for applications requiring an ultra-clean, smooth (Ra ≤ 0.1μm), and antibacterial surface. It electrochemically dissolves microscopic bumps and thickens the passivation layer, making it ideal for pharmaceutical pipelines and semiconductor equipment.
What are the benefits of anodic oxidation for aluminum?
Anodic oxidation forms an Al₂O₃ oxide layer (5-25μm thick) on aluminum surfaces. This process significantly improves wear resistance, provides electrical insulation, and allows for vibrant, multi-color decorative options.
How does Mingli Metal help optimize treatment costs?
Our team evaluates your project requirements based on 6 core dimensions, recommending cost-effective combinations (such as "galvanized base + powder coating") and alternative technologies that can save up to 40% per square meter.
How can I avoid process defects like color differences in aluminum anodizing?
Mingli Metal's experienced technical team leverages over 300 industry cases to predict and prevent up to 12 common process defects, including anodizing color differences, through strict process control and material diagnosis.